ZAP-9585 Large-Format Pulp Molding Industrial Packaging Machine
URL: /pulp-molding-industrial-packaging-machine-zap-9585
ZAP-9585 Large-Format Pulp Molding Industrial Packaging Machine
The ZAP-9585 is a fully automatic pulp molding industrial packaging integrated machine designed for large-size and heavy industrial packaging applications. Featuring a 950 × 850 mm mold platen and a maximum product height of 120 mm, it supports efficient layouts for molded fiber protective packaging. Integrated forming and hot pressing in one machine offers a compact production solution, while servo hydraulic drives ensure stable and controlled pressure for consistent product quality.
Key Features
- Large 950 × 850 mm platen: Supports efficient layouts for industrial packaging products, enabling multiple small molds in one cycle.
- High product weight capacity: Maximum product weight per mold of 900 g at 0.3% slurry concentration, accommodating larger and heavier products.
- Precise slurry feeding: Self-circulating slurry feeding with dynamic replenishment reduces weight variation and prevents slurry deterioration.
- Integrated forming and hot pressing: Combines two processes in one machine, reducing footprint and simplifying production.
- Servo hydraulic drives: Forming pressure of 10 tons and hot-pressing pressure of 40 tons provide stable pressure control.
- Enhanced safety: Equipped with protective doors and safety light curtains to ensure operator safety.
- CE certified: Conforms to Machinery Directive 2006/42/EC and related standards.
Technical Specifications
| Parameter | Value |
|---|
| Machine Dimensions | L4,390 × W1,960 × H3,572 mm |
| Mold Platen Size | 950 × 850 mm |
| Machine Weight | 11.8 tons |
| Floor Load | 2,449 kg/m² |
| Slurry Feeding | Precise self-circulating with dynamic replenishment |
| Pulp Suction Method | Reciprocating pulp suction |
| Drying Method | In-mold drying |
| Heating Method | Electric heating |
| Forming Drive | Servo hydraulic cylinder |
| Forming Pressure | 10 tons |
| Hot-pressing Drive | Servo hydraulic cylinder |
| Hot-pressing Pressure | 40 tons |
| Maximum Product Height | 120 mm |
| Maximum Product Weight per Mold | 900 g (at 0.3% slurry concentration) |
| Installed Power | 114 kW |
| Voltage and Frequency | AC 380 V / 50 Hz |
| Compressed Air | 0.5–0.7 MPa |
| Vacuum | -0.07 to -0.05 MPa |
| High-pressure Mold-cleaning Water | 1.2 MPa |
| Cooling Water | 80–100 L/min |
| Safety Protection | Protective doors and safety light curtains |
Models and Options
The ZAP-9585 is part of the ZAP series. Other available models in the same series include ZDA-9585, ZAB-9585, ZDA-1070, ZDK-1010, and more (as listed in CE certification). Optional configurations include surface coating, laminating, and digital printing systems to meet diverse production needs.
Materials and Structure
- Machine frame: Q235-A carbon steel
- Pulp tank and slurry piping: SUS304 stainless steel
- Mold: National-standard 6061 aluminum alloy
Applications
- Pulp molded industrial packaging manufacturing
- Molded fiber protective packaging production
- Large-size and heavy industrial packaging production
- High-end molded fiber packaging manufacturing
Customization
Hanson offers complete turnkey solutions including mold design and manufacturing, downstream automation, and integration with pulp preparation and control systems. Optional upgrades include vision inspection, automatic packing, coating and laminating units, and DCS/MCC control systems.
Case Study
Client: A high-end integrated packaging solutions manufacturer in Vietnam
Project: 80 pulp molding industrial packaging machines
Application: Production of molded fiber protective packaging for consumer electronics, small household appliances, and electronic products.
Duration: 4 years
Result: Started with a trial machine and, after stable performance and responsive service, the client placed multiple repeat orders, purchasing a total of 80 machines. Hanson became a core equipment partner.
Frequently Asked Questions
Q: What is the maximum product weight the ZAP-9585 can produce?
A: The maximum product weight per mold is 900 grams at 0.3% slurry concentration.
Q: What is the mold platen size?
A: The mold platen size is 950 × 850 mm, allowing flexible layouts for various product sizes.
Q: How does the machine ensure product weight consistency?
A: It uses precise self-circulating slurry feeding with dynamic replenishment, which reduces weight variation and prevents slurry contamination.
Q: What safety features are included?
A: The machine is equipped with protective doors and safety light curtains.
Q: Is the ZAP-9585 CE certified?
A: Yes, the ZAP-9585 is included in the CE Machinery Directive Attestation of Conformity (certificate number M.2026.206.C142039).
Q: What are the payment terms?
A: Typical payment is 30% deposit, 60% after FAT before shipment, and 10% after final acceptance, but terms are subject to contract.
Q: What is the delivery method?
A: We offer EXW, FOB, CIF, or other agreed Incoterms, with delivery by sea, land, or multimodal transportation.
Inquiry Information
Contact: Castle
Email: linchuangcheng@hspulpmolding.com
Tel/WhatsApp: +86 159-2060-4830
Address: Room 101, No. 6, Lane 1, Fourth Industrial Zone, Qiaotou, Houjie Town, Dongguan City, Guangdong Province, China
Images
Filename: ZAP-9585.JPG | Alt: ZAP-9585 pulp molding industrial packaging machine with large platen and integrated hot pressing
