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The ZZX2524 is a rail-fixed battery PACK insertion robot designed for automated loading of battery packs into energy storage containers. With a load capacity of 1500 kg and a door opening angle of ≥150°, it ensures smooth integration into container-based ESS production lines. Its double-layer material rack maximizes space utilization, and the quick-change gripper (<1 minute) minimizes downtime. Manufactured from carbon steel Q235, it is built for durability in demanding industrial environments.
| Model | ZZX2524 |
| Type | Rail-fixed battery PACK insertion robot |
| Load Capacity | 1500 kg |
| Door Opening Angle | ≥150° |
| Gripper Changeover Time | <1 minute |
| Material | Carbon steel / Q235 |
| Rack Type | Double-layer (space saving) |
Standard model ZZX2524. Custom gripper designs and rack configurations available upon request.
The robot frame is fabricated from carbon steel Q235 with welded reinforcement for rigidity. The rail mounting ensures precise linear motion. All moving parts are protected with ESD-safe coatings as required for battery handling environments.
Specifically designed for continuous battery PACK insertion into containers for energy storage systems (ESS) and commercial & industrial (C&I) applications. Suitable for automated production lines requiring reliable, high-throughput loading.
Options include: ESD protection, fire prevention measures, temperature/humidity control, PACK fixture adaptation, and integration with PLC/MES systems. Contact our engineering team for tailored solutions.
Client: Energy storage system integrator & battery PACK manufacturer (China)
Application: Continuous PACK insertion and stable loading
Results: Stable operation over 2 years; improved efficiency
Highlights: Fixed ground rail for safety, dual-layer rack for space saving, versatile module options.
MOQ is 1 unit.
EXW Shanghai, FOB Shanghai, or FCA Shanghai.
FAT and Online FAT available.
50% advance T/T, 50% balance T/T within 3 business days after BL date.
Yes, ISO 9001:2015 certified (cert no. 44825MS079001R0).
Yes, we offer custom gripper designs for different PACK formats.
Please inquire with our sales team for current lead times.
For rail-fixed models, a level floor with installed rail is required. We can provide rail installation guidance.
Contact: Katty Liu
Email: katty.liu@zonzsin.com
Tel: +86 134-8282-9368
WhatsApp: +86 134-8282-9368
Rail-fixed battery PACK insertion robot in operation
Robot with dual-layer rack and gripper
