Product Summary

The USP6000WS is a specialized ultrasonic coating system designed for high-precision deposition of catalyst slurries and photoresist in energy applications. It features high-frequency ultrasonic atomization producing droplets of 15-50 μm, enabling ultra-thin, pinhole-free coatings from 2 to 100 μm. Engineered for fuel cell catalyst coating and research, it offers superior uniformity and material utilization.

Key Selling Points

• Ultra-Fine Droplet Control: Generate 15-50 μm droplets for precise, agglomeration-free catalyst coatings (source_fact: case).
• High Material Utilization: Utilizes over 90% of the catalyst slurry, reducing precious metal waste (source_fact: case).
• Non-Pressure Atomization: Gentle deposition prevents damage to delicate substrates like carbon paper (source_fact: case).
• Anti-Clogging Nozzle: Handles multi-viscosity slurries without clogging, minimizing maintenance (source_fact: case).
• CE Certified: Meets EU safety standards for lab and industrial use (source_fact: cert).
• Process Repeatability: One-click parameter storage and reproduction ensure consistent batch quality (source_fact: case).

Technical Specifications

Models and Options

The USP6000WS is available with customization for specific catalyst slurries and substrate sizes. It can be configured with multiple nozzles for mass production, and is compatible with laboratory and industrial scales.

Materials and Structure

Constructed with corrosion-resistant stainless steel and titanium alloy, the system is suitable for harsh chemical environments. The atomizing nozzle features an open structure for easy cleaning and is designed to handle high-viscosity and abrasive slurries.

Applications

• Fuel cell catalyst coating (PEM, carbon paper)
• Electrochemical reaction catalyst deposition
• Waste gas treatment catalytic coatings
• Research and development of new energy materials
• Membrane electrode assembly (MEA) production

Customization

We offer tailored solutions including:

• Custom nozzle designs for different slurry viscosities
• Multi-nozzle upgrade for high-volume production
• Integration with vacuum fixtures for various substrates
• Process parameter database for specific catalyst formulations

Case Study

A new energy and environmental material technology company in the UK used the USP6000WS for micro/nano catalyst slurry coating on membrane substrates. Over five years, they saw sample qualification rates rise from 72% to 96%, catalytic activity stability increase by 21%, and precious metal consumption reduced by 38% compared to air spraying.

FAQ

1. Can it handle high-viscosity catalyst slurries?

Yes, the USP6000WS is designed with a non-clogging nozzle capable of atomizing multi-viscosity slurries without dilution.

2. How does it prevent damage to fragile carbon paper?

The system uses low-pressure, non-contact ultrasonic atomization, which gently deposits droplets, preventing damage to porous or fragile substrates.

3. Is the system CE certified?

Yes, the USP6000WS is part of our ultrasonic spraying equipment range that complies with EU directives and holds CE certification.

4. What is the minimum film thickness for catalyst coatings?

We can achieve ultra-thin coatings starting at 2 μm, depending on the slurry properties and process parameters.

5. Can I reproduce my process parameters?

Yes, the system allows one-click storage and reproduction of all process parameters, ensuring batch-to-batch consistency.

6. Do you provide training and support?

We offer comprehensive English manuals, remote debugging, and optional on-site training for your team.

Images

Filename: USP6000WS-Fuel-Cell-Catalyst-Coating.jpg