Textile Industry Helical Gearmotor with Corrosion-Resistant Coating
Engineered for textile machinery operating in high-temperature, humid, and acid-base solvent environments, our NCJ Series Helical Gearmotor provides reliable power transmission for continuous and variable-speed operations. The gearmotor features superior alloy steel gears with carbonitriding hardening for long-lasting performance, ensuring precise motion control for cloth guide rollers, washing machines, and dyeing machines.
Key Features
High Efficiency92%~96% efficiency reduces energy consumption, lowering operational costs.
Superior Alloy Steel Gears20CrMnTi material with carbonitriding hardening achieves HRC55-65 hardness for wear resistance.
Wide Frequency MotorSpecial motor operates under 20Hz-60Hz full loading, adapting to variable-speed requirements.
Long Maintenance IntervalSpecial lubricating oil supports 20,000 hours of normal use, reducing downtime.
Corrosion-Resistant CoatingStrong anti-corrosion paint withstands acid-base solvents in dyeing processes.
ISO 9001:2015 CertifiedManufactured under quality management system certified by GB/T19001-2016/ISO9001:2015.
Technical Specifications
| Parameter | Specification |
|---|
| Efficiency | 92%~96% |
| Gear Material | Superior alloy steel (20CrMnTi) |
| Hardness | HRC55-65 (carbonitriding) |
| Motor | Special wide frequency high performance motor |
| Operating Frequency | 20Hz-60Hz full loading |
| Lubrication | Special lubricating oil (20,000 hours) |
| Housing Material | Cast iron, alloy steel |
Models and Options
Available models include NCJT04B/J for replacement of 1# cycloid gearbox, and NCJF04, NCJF05, NCJT05 for various torque and mounting requirements. Contact us for specific model selection.
Materials and Structure
The gearmotor features a robust cast iron housing with alloy steel gears. The gears undergo carbonitriding hardening to HRC55-65, providing exceptional surface hardness and wear resistance. The unit is designed for easy maintenance with special lubricating oil rated for 20,000 hours.
Applications
Specifically suited for textile industry applications including cotton roller drives, cloth guide rollers, washing machines, dyeing machines, wide rollers, and hair removal devices in continuous or intermittent operations.
Customization
We can customize the gearmotor for specific voltage, frequency, mounting configurations, and special coatings upon request. Please provide your detailed requirements.
FAQ
Q: How does the gearmotor handle high-temperature and humid environments?
A: The gearmotor is designed with a strong anti-corrosion paint and sealed structure to resist moisture and high temperatures, ensuring reliable operation.
Q: What maintenance is required?
A: The gearmotor uses special lubricating oil that lasts 20,000 hours, minimizing maintenance frequency.
Q: Can it operate continuously?
A: Yes, it supports all-weather continuous operation as well as intermittent and variable-speed modes.
Q: Is it suitable for corrosive solvents?
A: Yes, the strong anti-corrosion paint protects against acid-base solvents commonly found in dyeing processes.
Q: What is the efficiency?
A: The efficiency ranges from 92% to 96%, helping to reduce energy costs.
Q: Can it replace my existing gearbox?
A: Models like NCJT04B/J can replace 1# cycloid gearboxes for energy-saving upgrades.
Q: Does it come with a warranty?
A: Our products are backed by a quality management system certified to ISO9001:2015. Please contact us for warranty details.
Q: Can I get a sample for testing?
A: Yes, samples can be provided upon request to evaluate performance in your application.
Inquiry Information
For pricing and availability, contact us at jessica@xgcd.cn or WhatsApp +8615899805924. Please provide your required specifications and application details for a prompt quote.
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