Skid-Mounted Enclosed Ground Flare System for Pyrolysis Gas Treatment

skid-mounted-enclosed-ground-flare-pyrolysis

Product Summary

This skid-mounted version of the ZX-EGF Enclosed Ground Flare is designed for the treatment of pyrolysis gases from waste tire and plastic recycling processes. Its modular construction allows rapid on-site installation and flexible operation with varying gas compositions. Features automatic ignition and PLC control for reliable performance.

Key Selling Points

• Modular Skid Design: Factory-assembled for quick installation; reduces field work and commissioning time.
• Proven in Pyrolysis Applications: Successfully deployed in Vietnam plastic pyrolysis, Turkey and Iraq tire recycling plants with over 2 years of stable operation.
• Designed for Variable Gas Conditions: Handles fluctuations in gas flow and composition common in pyrolysis processes.
• PLC Automatic Control: Ensures safe and efficient combustion, reducing operator intervention.
• Corrosion-Resistant Construction: Suitable for corrosive pyrolysis gases with options for SS316L lining.

Technical Specifications

Models and Options

Available in standard capacities from 100 to 2000 Nm³/h. Custom skids can include integrated knockout drums, blowers, and control panels.

Materials and Structure

Heavy-duty steel skid with enclosed flare chamber, refractory lined, and weatherproof enclosure. Suitable for outdoor installation.

Applications

• Waste tire pyrolysis plants
• Plastic pyrolysis and recycling facilities
• Biomass gasification plants
• Landfill gas and biogas treatment
• Industrial process gas disposal

Case Study (Vietnam Plastic Pyrolysis)

Installed a 1-set skid-mounted ground flare for a Vietnamese client. The system treats pyrolysis gas from waste plastic conversion, operating reliably for over 1 year. The modular design allowed flexible installation and easy integration with existing equipment.

Customization

We offer tailored solutions for specific pyrolysis gas compositions, including acid gas removal or additional safety features. Contact us for a detailed proposal.

FAQ

What is the advantage of a skid-mounted flare?

Reduces onsite installation time and cost, factory-tested for reliability.

Can it handle high sulfur content gases?

Yes, with appropriate material selection (SS316L, refractory lining).

Is automatic ignition standard?

Yes, PLC-controlled auto-ignition with flame scanner.

What maintenance is required?

Periodic inspection of burners, refractory, and control system. Minimal routine upkeep.

Do you provide training?

On-site commissioning and training included with system delivery.

What is the typical lead time?

8–12 weeks depending on customization.

Inquiry Information

Contact Alice at alice@zexuaneco.com or call +86 18678831572. WhatsApp: +86 186 7883 1572.

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