PU Gasket Dispensing Machine KW-523 Standard - KaiweiPU Gasket Dispensing Machine KW-523 - Standard Configuration
Product Summary
The Kaiwei KW-523 PU gasket dispensing machine in standard configuration delivers reliable, automatic sealing for enclosures and components. Featuring a KW800 mixing head, KAIWEI metering pump, and carbon steel frame, this machine applies polyurethane or silicone foam gaskets with a width of 2–10mm. It is designed for continuous 24/7 operation and supports integration into automatic production lines. The machine is CE and ISO 9001 certified, ensuring compliance and quality.
Key Selling Points
- Precision Dispensing with KW800 Mixing Head: The KW800 mixing head ensures accurate mixing ratio (1–10:1) and consistent gasket shape, reducing material waste and rework.
- Reliable KAIWEI Metering Pump: The KAIWEI pump (A3cc/r, B0.6cc/r) provides stable material flow for repeatable sealing results, ideal for high-volume production.
- Carbon Steel Frame Durability: The square tube welded carbon steel workbench offers robust support for long-term industrial use, withstanding continuous operation.
- User-Friendly PC Interface: The 15-inch touch screen with motion control card controller enables easy programming and monitoring, reducing operator training time.
- Versatile Material Compatibility: Handles both polyurethane and silicone raw materials, allowing flexibility for different sealing applications (dust-proof, waterproof, explosion-proof).
- High Running Speed: Up to 1200mm/min travel speed increases productivity, with precise control via LEADSHINE servo motor and AIRTAC guide rail.
Technical Specifications
| Parameter | Value |
|---|
| Raw Material | Polyurethane / Silicone |
| Component Selection | Two-component / Three-component |
| HMI | Touch Screen |
| Operation Mode | PC |
| Controller | Motion Control Card |
| Mixing Head Model | KW800 |
| Seal Strip Width | 2–10mm |
| Cleaning Method | High-Pressure Water |
| Mixing Ratio | 1–10:1 |
| Metering Pump | KAIWEI |
| Metering Pump Specification | A3cc/r, B0.6cc/r |
| Effective Stroke | 1250*800*200 |
| Raw Material Tank Volume | A: 40L, B: 40L |
| Raw Material Tank Agitation | Tank A: Yes, Tank B: No |
| Frame Structure | 3-Axis Linear Robot Arm |
| Running Speed | 0-1200mm/min |
| Guide Rail | AIRTAC |
| Rack | Rsun |
| Servo Motor | STEP / LEADSHINE / Nidec / Panasonic |
| Reducer | Senad |
| Workbench Material | Carbon Steel |
| Workbench Dimension | 2000*1000*800 |
| Power Supply | 220V / 380V |
| Power | 4kW / 5.5kW |
| Air Pressure Requirement | ≥6bar |
| Water Supply | Tap Water |
Models and Options
Model KW-523 offers multiple configuration options: mixing head (KW800 or KW-900), metering pump (KAIWEI or Barmag), workbench material (carbon steel, stainless steel 304, or aluminum alloy), operation mode (PC or teach pendant), and seal strip width (2–10mm or 10–60mm). This standard variant features KW800 head, KAIWEI pump, carbon steel, PC operation, and 2–10mm width.
Materials and Structure
The workbench is made of square tube welded carbon steel. The frame uses a 3-axis linear robot arm with AIRTAC guide rail and Rsun rack. Raw material tanks (A and B, each 40L) are made of carbon steel with optional agitation for tank A. The machine structure is designed for continuous industrial use.
Applications
Ideal for sealing electrical control panels, distribution boards, enclosures, auto parts, lighting fixtures, HVAC filters, and explosion-proof boxes. Compatible with industries such as electrical distribution, automotive, home appliances, and LED lighting. The machine can run 24/7 and integrate with automatic production lines.
Customization
Customizable options include mixing head type, pump brand, workbench material, operation mode, seal strip width, and raw material tank agitation. Additional customization for special applications can be discussed with our engineering team.
Case Study
Client: US Automotive OEM
Application: Paint shop sealing for 20 units
Duration: 2 years
Result: Stable operation, IP66 waterproof & dust-proof sealing, high production efficiency. The machine achieved high-precision dispensing and automatic production with customized gasket shape.
FAQ
- What is the minimum order quantity? MOQ is 1 unit.
- What payment terms are available? Standard payment is 30% deposit, 70% before shipment.
- How is the machine delivered? Delivery terms FOB or CIF.
- What certifications does the machine have? CE (Machinery Directive 2006/42/EC), ISO 9001:2015, and optional ATEX, UL94, RoHS, and Non-Hazardous Certificate.
- Can the machine handle three-component materials? Yes, it supports two-component and three-component options.
- What is the mixing ratio range? 1–10:1.
- How is the cleaning done? High-pressure water.
- What is the maximum seal strip width? For this configuration, 2–10mm; other configurations can handle up to 60mm.
Inquiry Information
For pricing, lead time, and technical details, contact: Email: info@kaiwei-sh.com, WhatsApp: +86 13761986986. Factory visit welcome at No.6433 East Yinggang Road, Qingpu District, Shanghai, China.
Image Filename and Alt Suggestions
Main image: KW523A-PC.jpg?x-oss-process=image/resize,w_300,h_300 (Alt: PU gasket dispensing machine KW523 standard configuration with KW800 head)
