PU Gasket Dispensing Machine KW-523 Enhanced - KaiweiPU Gasket Dispensing Machine KW-523 - Enhanced Configuration
Product Summary
The Kaiwei KW-523 PU gasket dispensing machine in enhanced configuration is built for demanding sealing applications. Equipped with a KW-900 mixing head, Barmag metering pump, and stainless steel 304 frame, it applies polyurethane or silicone foam gaskets with a width of 10–60mm. Designed for 24/7 continuous operation, it supports automatic production line integration. The machine meets CE and ISO 9001 standards and is suitable for IP66 and explosion-proof sealing.
Key Selling Points
- High-Capacity KW-900 Mixing Head: The KW-900 mixing head handles larger gasket volumes (10–60mm width) and maintains precise mixing ratio (1–10:1) for thick seals, ideal for heavy enclosures.
- Premium Barmag Metering Pump: The Barmag pump offers high accuracy and durability for continuous industrial use, ensuring consistent gasket quality in high-volume production.
- Corrosion-Resistant Stainless Steel 304 Frame: The stainless steel workbench resists rust and chemicals, perfect for harsh environments like paint shops or outdoor enclosures.
- Flexible Teach Pendant Operation: The teach pendant with PLC controller enables easy programming of complex gasket paths, reducing setup time for custom sealing profiles.
- Wide Seal Strip Range: Capable of producing gaskets from 10mm to 60mm width, accommodating large enclosures, transformer covers, and waterproof cabinets.
- High Running Speed: Up to 1200mm/min travel speed with PANASONIC servo motor and AIRTAC guide rail, boosting production throughput.
Technical Specifications
| Parameter | Value |
|---|
| Raw Material | Polyurethane / Silicone |
| Component Selection | Two-component / Three-component |
| HMI | Touch Screen |
| Operation Mode | Teach Pendant |
| Controller | Teach Pendant + PLC |
| Mixing Head Model | KW-900 |
| Seal Strip Width | 10–60mm |
| Cleaning Method | High-Pressure Water |
| Mixing Ratio | 1–10:1 |
| Metering Pump | Barmag |
| Metering Pump Specification | A3cc/r, B0.6cc/r |
| Effective Stroke | 1250*800*200 |
| Raw Material Tank Volume | A: 40L, B: 40L |
| Raw Material Tank Agitation | Tank A: Yes, Tank B: No |
| Frame Structure | 3-Axis Linear Robot Arm |
| Running Speed | 0-1200mm/min |
| Guide Rail | AIRTAC |
| Rack | Rsun |
| Servo Motor | STEP / LEADSHINE / Nidec / Panasonic |
| Reducer | Senad |
| Workbench Material | Stainless Steel 304 |
| Workbench Dimension | 2000*1000*800 |
| Power Supply | 220V / 380V |
| Power | 4kW / 5.5kW |
| Air Pressure Requirement | ≥6bar |
| Water Supply | Tap Water |
Models and Options
Model KW-523 offers multiple configuration options: mixing head (KW800 or KW-900), metering pump (KAIWEI or Barmag), workbench material (carbon steel, stainless steel 304, or aluminum alloy), operation mode (PC or teach pendant), and seal strip width (2–10mm or 10–60mm). This enhanced variant features KW-900 head, Barmag pump, stainless steel 304, teach pendant operation, and 10–60mm width.
Materials and Structure
The workbench is made of stainless steel 304, providing excellent corrosion resistance. The frame uses a 3-axis linear robot arm with AIRTAC guide rail and Rsun rack. Raw material tanks (40L each) are made of carbon steel with agitation in tank A. The structure supports heavy-duty continuous operation.
Applications
Suitable for large electrical enclosures, explosion-proof boxes, transformer covers, waterproof cabinets, outdoor lighting, and automotive battery covers. Works in industries requiring IP66, explosion-proof, or dust-proof sealing. The machine can run 24/7 and integrate with automatic production lines.
Customization
Customizable options include mixing head type, pump brand, workbench material, operation mode, seal strip width, and raw material tank agitation. Additional customization for special applications can be discussed with our engineering team.
Case Study
Client: US Automotive OEM
Application: Paint shop sealing for 20 units
Duration: 2 years
Result: Stable operation, IP66 waterproof & dust-proof sealing, high production efficiency. The machine achieved high-precision dispensing and automatic production with customized gasket shape.
FAQ
- What is the minimum order quantity? MOQ is 1 unit.
- What payment terms are available? Standard payment is 30% deposit, 70% before shipment.
- How is the machine delivered? Delivery terms FOB or CIF.
- What certifications does the machine have? CE (Machinery Directive 2006/42/EC), ISO 9001:2015, and optional ATEX, UL94, RoHS, and Non-Hazardous Certificate.
- Can the machine handle three-component materials? Yes, it supports two-component and three-component options.
- What is the mixing ratio range? 1–10:1.
- How is the cleaning done? High-pressure water.
- What is the maximum seal strip width? For this configuration, 10–60mm.
Inquiry Information
For pricing, lead time, and technical details, contact: Email: info@kaiwei-sh.com, WhatsApp: +86 13761986986. Factory visit welcome at No.6433 East Yinggang Road, Qingpu District, Shanghai, China.
Image Filename and Alt Suggestions
Main image: KW523A-PC.jpg?x-oss-process=image/resize,w_300,h_300 (Alt: PU gasket dispensing machine KW523 enhanced configuration with KW-900 head and stainless steel frame)
