Non-Invasive Clamp-On Ultrasonic Flow Sensor for Battery Electrolyte Injection

Name: "Non-Invasive Clamp-On Ultrasonic Flow Sensor for Battery Electrolyte Injection"
Rating: 5 (536 reviews)

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SKU: 1472891325

modelo: CPD Series

XY-TEK

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Detalles de producto

Non-Invasive Clamp-On Ultrasonic Flow Sensor for Battery Electrolyte Injection

URL Slug: cpd-battery-manufacturing

Specialized for lithium-ion battery electrolyte injection lines, this CPD series clamp-on ultrasonic flow sensor enables precision flow monitoring without cutting pipes or contacting the fluid. Its non-invasive design prevents contamination and maintains production safety, while built-in bubble detection improves consistency and lowers rejection rates. Suitable for pipe OD 6-26mm and flows up to 80 L/min.

Key Selling Points

Non-invasive clamp-on installation: no pipe cutting, no fluid contact, eliminating contamination risk.
Bubble and impurity detection: maintains electrolyte injection accuracy, reducing battery inconsistency.
±2% accuracy across 0-80 L/min: supports precise electrolyte flow control.
Compatible with corrosive media: suitable for electrolyte and other chemicals, resistant to harsh fluids.
Bidirectional measurement: enables flexible integration into production lines.

Technical Specifications

Model	CPD Series
Measurement Principle	Ultrasonic time-difference
Accuracy	±2%
Flow Range	0-80 L/min
Compatible Pipe OD	6-26 mm
Compatible Pipe ID	3-20 mm
Fluids	Water, acids, pure water, drinks, oil, paints, chemicals, slurry (low solids)
Pipe Materials	PFA, PTFE, Teflon, PVDF, PP, Nylon
Fluid Temperature	0°C to 90°C

Models and Options

Available in CPD series standard models designed for battery manufacturing flow lines. Options include digital output compatibility, built-in LED display, and integrated controller.

Materials and Structure

Constructed with engineering plastic and ultrasonic transducers, featuring a compact integrated design for easy installation in tight spaces.

Applications

Electrolyte injection flow monitoring in battery production
Inline flow control for new energy equipment
Corrosive fluid handling in industrial processes

Case Study

Implemented in lithium-ion battery manufacturing lines across China, US, Germany, South Korea, Japan, India, Singapore, and Thailand. Over 10-30 production lines rely on this sensor for electrolyte injection monitoring. Results show improved battery consistency, reduced rejection rate, no pipeline cutting, low maintenance, and enhanced production safety over 2-3 years of stable operation.

FAQ

How does clamp-on installation work?

The sensor clamps onto the outside of the pipe, using ultrasonic signals to measure flow without cutting or penetrating the pipeline.

Can it detect air bubbles?

Yes, it has built-in air bubble detection, which is critical for electrolyte injection to prevent defects.

What pipe materials are compatible?

It works with rigid plastic tubing like PFA, PTFE, Teflon, PVDF, PP, and Nylon.

What is the flow measurement range?

It covers 0-80 L/min with ±2% accuracy.

What fluids can it handle?

It can measure water, acids, pure water, drinks, oil, paints, chemicals, and slurry with few solid particles.

Does it need maintenance?

Designed for low maintenance due to non-contact measurement, reducing wear and tear.

Is it suitable for corrosive chemicals?

Yes, it is compatible with corrosive media, making it ideal for electrolyte and chemical applications.

What is the operating temperature range?

The fluid temperature can range from 0°C to 90°C.

Inquiry Information

For more details or customization, contact XY-TEK at global@xy-tek.cn. MOQ: 1 unit, FOB delivery, factory inspection and calibration before shipping.

Product Images

CPD series clamp-on ultrasonic flow sensor front view — CPD series Clamp-on Ultrasonic Flow Sensor

CPD2 detailed view of sensor design — CPD2 Sensor Detail

CPD sensor installed on battery manufacturing line — Application in Battery Manufacturing

CPD sensor installation process — Installation Overview