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Density 45–80 kg/m³ PVC Foam Core for Marine Sandwich Panels

en stock:
SKU: 254333646X
modelo: PVC foam core

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pvc-panel-45-80

Density 45–80 kg/m³ Crosslinked PVC Foam Core for Marine Composite Panels

This PVC foam core series offers densities from 45 to 80 kg/m³, ideal for marine and yacht building applications where weight reduction and structural stiffness are critical. The crosslinked closed-cell structure provides low water absorption, high shear strength, and excellent fatigue resistance, ensuring long-term durability in harsh saltwater environments.

Key Selling Points

  • Density Range 45–80 kg/m³: Choose the optimal density for your structural requirements, balancing weight and mechanical performance.
  • Low Water Absorption: Closed-cell structure minimizes water uptake, preventing core degradation in marine environments.
  • High Shear Strength: Provides robust core shear properties, enhancing the overall stiffness of sandwich panels.
  • Compatible with Vacuum Infusion: Processable via vacuum infusion, RTM, hand lay-up, prepreg, and VARTM.
  • Excellent Fatigue Resistance: Designed for long-term dynamic loading in boat hulls and decks.

Technical Specifications

PropertyValue
Density45, 50, 60, 80 kg/m³
Thickness1–80 mm
Surface OptionsPlain, Grooved, Perforated, Scrim-backed
Processing MethodsVacuum Infusion, RTM, Hand Lay-up, Prepreg, VARTM
MaterialPolyvinyl chloride (crosslinked closed-cell)

Models and Options

Available densities: 45, 50, 60, 80 kg/m³. Thickness ranges from 1 to 80 mm. Custom surface treatments (plain, grooved, perforated) to meet specific bonding and resin flow needs.

Materials and Structure

Crosslinked closed-cell PVC foam with a rigid structure. The closed-cell nature ensures low water absorption and high buoyancy, making it suitable for weight-sensitive applications.

Applications

  • Marine & Yacht Building: boat hulls, decks, bulkheads, superstructures
  • Wind Energy: turbine blades and nacelle structures
  • Transportation: truck bodies, bus panels
  • Rail vehicles and RV/caravan panels

Case Study

A marine & yacht builder in Australia used our PVC foam core for boat building structures. The material contributed to a smoother surface, easier wet-out, and better finish, improving overall build quality.

FAQ

What is the maximum thickness available?

Thickness ranges from 1 to 80 mm. Custom thicknesses can be discussed.

Can this foam be used with vacuum infusion?

Yes, it is fully compatible with vacuum infusion, RTM, hand lay-up, prepreg, and VARTM processes.

What surface options are available?

Plain, grooved, perforated, and scrim-backed surfaces are available to suit different lamination and bonding requirements.

How does the closed-cell structure benefit marine applications?

It provides low water absorption, preventing core degradation, and contributes to high shear strength and fatigue resistance.

What industries commonly use this PVC foam core?

It is used in marine, wind energy, transportation, industrial composites, and defense applications.

Inquiry Information

For pricing and availability, contact: waylon@cinoncomposites.com
Tel: +86 186-2098-8848

Images

Crosslinked PVC foam core lightweight composite core material
Crosslinked closed-cell PVC foam rigid structural foam core
Weight reduction structural stiffness improvement water resistance
Closed-cell structure low water absorption high shear strength