Custom Mining Planet Gear - Heavy Load and Impact Resistant for Gearboxes

Name: "Custom Mining Planet Gear - Heavy Load and Impact Resistant for Gearboxes"
Rating: 5 (172 reviews)

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SKU: 1756371318

modelo: Custom Model Based on Customer Drawing

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Detalles de producto

Custom Mining Planet Gear - Heavy Load and Impact Resistant for Gearboxes

Custom Mining Planet Gear for Heavy-Duty Mining Equipment Gearboxes

Build-to-print planet gear designed for mining equipment gearboxes such as vibrating screen exciters, crushers, and grinding mills. Manufactured from 18CrNiMo7-6 alloy steel with carburizing and quenching to achieve ≥58 HRC surface hardness. Gear accuracy up to DIN 5. Engineered for heavy loads, impact loads, strong vibration, and dust exposure.

Key Selling Points

Designed for Harsh Mining Conditions: Withstands heavy loads, impact, vibration, and dust in vibrating screens, crushers, and grinding mills.
High Surface Hardness: Carburized and quenched to ≥58 HRC for wear resistance and fatigue strength under continuous operation.
DIN 5 Accuracy: Stable gear accuracy ensures reliable torque transmission under variable loads.
Comprehensive Inspection: Tooth profile, lead, pitch, radial runout, NDT (ultrasonic, phased array), and grinding-burn inspection for quality assurance.
Customizable for Specific Applications: Module, tooth count, pressure angle, helix angle, face width, bore, material, and inspection requirements per customer drawing.

Technical Specifications

Parameter	Value
Manufacturing Mode	Build-to-print per customer drawing
Typical Material	18CrNiMo7-6 alloy steel
Heat Treatment	Carburizing and quenching
Surface Hardness	≥58 HRC (subject to customer specification)
Gear Accuracy	DIN 5 (where applicable)
Tooth Type	Spur or helical per drawing
Bore	Custom dimensions, tolerances, surface finish
Module	Custom (large-module capability)

Models and Options

1st stage planet gear
2nd stage planet gear
Custom stage per application

Materials and Structure

Standard material 18CrNiMo7-6; other alloy steels available upon project review. Carburized case-hardened structure provides high surface hardness with tough core for impact resistance.

Applications

Vibrating screen exciters
Crushers and grinding mills
Heavy-duty mining gearboxes
Conveyors and hoisting equipment

Customization

Full customization per customer drawing: module, tooth count, pressure angle, helix angle, face width, bore, material, heat treatment, hardness, accuracy grade, surface finish, and inspection requirements.

FAQ

What is the typical lead time for a mining planet gear?

Lead time is project-specific, depending on design complexity, material, and quantity. Prototype and small-batch orders can be evaluated.

Can you manufacture gears for vibrating screen exciters?

Yes, we have experience supplying gears for vibrating screen gearboxes. Provide drawings for review.

Do you provide material certificates?

Yes, material certificates, dimensional inspection records, gear accuracy reports, and NDT documents can be provided.

What payment terms do you offer?

Commonly T/T deposit with balance before shipment; other terms negotiable for qualified customers.

Can you manufacture planet gears with integrated bearing raceways?

Yes, when required by the customer drawing, the inner bore can be precision-finished as an integrated bearing raceway.

What is your MOQ?

MOQ is project-specific; prototype and small batch orders can be evaluated.

Do you accept third-party inspection?

Yes, customer or third-party inspection can be arranged by prior agreement.

Inquiry Information

Contact: Julia
Email: julia@wxyinye.com
Tel: +86-510-85305960
WhatsApp: +86-13961777811