Skid-Mounted LNG BOG Flare System for LNG Terminals

Product Summary

This skid-mounted flare system from the ZX-SMF series is engineered for the safe disposal of boil-off gas (BOG) and emergency gas release at LNG receiving terminals, bunkering operations, gas storage, pipeline facilities, and offshore gas applications. It is designed for cryogenic service compatibility, compact skid-mounted construction, and fast installation and commissioning, ensuring reliable combustion of methane-rich gas in intermittent or emergency scenarios.

Key Selling Points

• Compact Skid-Mounted Design: Pre-assembled and tested, minimizing on-site civil works and installation time, ideal for space-constrained terminals.
• Cryogenic Service Compatibility: Materials and design tailored for low-temperature LNG service, ensuring safe handling of BOG and emergency releases.
• Fast Installation and Commissioning: Modular skid integrates ignition and control systems, reducing commissioning time and allowing rapid deployment.
• Integrated Ignition and Control: Automatic standby operation with reliable ignition and gas control panel enables safe, unattended operation.
• Flexible Mobility: Optional mobile configuration enhances deployment flexibility for emergency or temporary gas release scenarios.
• Proven in International Projects: Zexuan has supplied flare systems to global clients, including a Vietnam plastic pyrolysis project, where reliable combustion and safety improvement were achieved.

Technical Specifications

Models and Options

The ZX-SMF series is available in multiple configurations to suit different application needs:

• LNG Terminal Flare – optimized for BOG handling at receiving terminals and storage facilities.
• LNG Bunkering Flare – designed for bunkering operations ensuring safe venting during transfer.
• LPG Emergency Flare – dedicated to emergency releases of LPG and hydrocarbon gases.
• Mobile Flare Unit – trailer or containerized for rapid deployment at multiple sites.

Materials and Structure

Constructed with a compact skid structure, the system incorporates materials selected for cryogenic service: carbon steel for structural elements, with SS304 or SS316L for corrosion-resistant wetted parts. Low-temperature materials are used in process piping and components to maintain integrity in LNG conditions.

Applications

• LNG Receiving Terminals
• LNG Bunkering Operations
• Gas Storage Facilities
• Pipeline Facilities
• Offshore Gas Applications
• Natural Gas Processing Plants

Customization

Zexuan offers fully customized solutions based on site-specific requirements, including capacity, gas composition, control system integration, and mobility needs. Our engineering team supports from process evaluation to commissioning.

Case Study

Vietnam Plastic Pyrolysis Project

Zexuan supplied a 1 set skid-mounted ground flare system for the treatment of pyrolysis gas from waste plastic conversion. After one year of operation, the system demonstrated reliable combustion performance, improved safety of pyrolysis operation, and reduced atmospheric emissions. The modular skid design allowed flexible installation and was designed for variable gas conditions.

FAQ

What gas types can this flare handle?

It is designed for LNG, LPG, natural gas, and hydrocarbon gases.

Can the capacity be customized?

Yes, capacity is customized according to the required gas release rate.

Is it suitable for cryogenic temperatures?

Yes, the system is compatible with cryogenic service, using appropriate low-temperature materials.

How fast is installation?

Being skid-mounted, it allows fast installation and commissioning.

Does it include ignition and control?

Yes, the skid includes an integrated ignition and control system.

Can it be used for mobile or temporary applications?

Yes, a mobile flare unit option is available.

What industries is it suitable for?

It is suitable for LNG terminals, bunkering, gas storage, pipelines, and offshore applications.

What certifications does the company hold?

Zexuan holds ISO 9001, ISO 14001, and ISO 45001 certifications for quality, environment, and occupational health and safety management systems.

Inquiry Information

For more details or to request a quote, please contact:
Alice
Email: alice@zexuaneco.com
WhatsApp: +86 186 7883 1572

Image Filename and Alt Suggestions

Main Image: skid-mounted-lng-bog-flare-zx-smf-lng-terminal.png
Alt: Skid-mounted LNG BOG flare system at an LNG terminal

Detail Image: skid-mounted-lng-bog-flare-zx-smf-bunkering.png
Alt: Shore-based LNG LPG bunkering flare – skid-mounted