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Black E-Coating for Metal Parts - 1000+ Hrs Salt Spray Resistance

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SKU: 1516372050
modelo: black E Coating

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Black E-Coating for Metal Parts - 1000+ Hrs Salt Spray Resistance

Black E-Coating for Metal Parts

Product Summary

Our black electrophoretic coating (E-coating) provides superior corrosion resistance with over 1,000 hours of neutral salt spray testing (NSS). The coating achieves 360° uniform coverage on complex geometries, ensuring no dead corners. Film thickness is precisely controlled within ±1µm (15-25µm standard). Water-based and eco-friendly, it meets RoHS standards. Suitable for carbon steel, alloy steel, aluminum, magnesium, and zinc alloys. Applied widely in automotive, bicycle, electronics, and security industries.

Key Selling Points

  • 1,000+ Hour Salt Spray Resistance: Molecular-level bond isolates metal from moisture and road salts, proven by over 1,000 hours NSS testing.
  • 360° Uniform Coverage: Faraday's principle ensures >95% coverage even in deep cavities and internal holes, eliminating corrosion dead corners.
  • ±1µm Thickness Precision: Automated lines control coating thickness to within ±1µm tolerance for consistent anti-corrosion performance.
  • Eco-Friendly Water-Based: Zero heavy metals, ultra-low VOC, compliant with RoHS and international environmental standards.
  • Proven Adhesion & Durability: Withstands stone chipping, temperature extremes (-40°C to +85°C), and assembly torque without peeling.

Technical Specifications

ParameterValue
Coating Thickness15 - 25 µm (customizable, tolerance ±5%)
Salt Spray (NSS)500 - 1,500 hours without red rust
Applicable MaterialsCarbon steel, alloy steel, aluminum alloy, magnesium alloy, zinc alloy
Available ColorsBlack (matte or glossy); custom colors upon request
VOC ContentUltra-low, compliant with RoHS
Operating Temperature-40°C to +85°C

Models and Options

Standard black E-coating is available in matte or glossy finish. Thickness and color can be customized per customer requirements. We also offer variants for different substrates: zinc alloy, aluminum alloy, magnesium alloy, and stamping parts.

Materials and Structure

The coating is based on acrylic/epoxy resin (water-based). It forms a dense cross-linked structure that bonds molecularly with the metal substrate, providing excellent adhesion and abrasion resistance.

Applications

Common applications include automotive fasteners, chassis components, body frames, door hinges, engine brackets, electric motor housings, bicycle accessories, cooling fans, die-cast parts, CNC machined parts, and metal stamping parts.

Customization

  • Coating thickness: Customizable within 15-25µm range
  • Color: Black, grey, silver, or custom colors
  • Gloss level: Matte or glossy
  • Packaging: According to customer specifications

Case Study

Motor Housing for Japanese Motor Manufacturer

Quantity: 15,000,000 units
Application: Anti-corrosion E-coating for electric motor housings
Result: Achieved over 720 hours neutral salt spray resistance, extending product lifespan by 5-10 years compared to non-E-coated parts. Uniform full coverage of complex motor structural gaps ensured stable performance under harsh conditions.

FAQ

  1. What is the minimum order quantity? MOQ is 100 units, negotiable for large orders.
  2. What delivery methods are available? FOB/CIF or negotiation.
  3. Do you provide pre-shipment inspection? Yes, we perform instrument detection before shipment.
  4. What payment terms do you accept? 100% full payment.
  5. Can you achieve custom colors? Yes, grey and silver are available; custom colors upon request.
  6. Is the coating RoHS compliant? Yes, it is water-based with no heavy metals and ultra-low VOC.
  7. How long does the salt spray resistance last? Typically 500-1,500 hours NSS without red rust, depending on thickness and substrate.

Inquiry Information

Contact: Mr. Wu
Email: wuzj@yxsydy.com
Tel/WhatsApp: +86 15322922788

Image Filename and Alt Suggestions

  • Filename: black-e-coating-sample-display.png
    Alt: Black E-Coating sample display - uniform coverage on metal parts
  • Filename: black-e-coating-hanging-workshop.png
    Alt: Hanging workshop for black E-coating production line
  • Filename: black-e-coating-iso9001-cert.png
    Alt: ISO 9001 certification for E-coating process